iMAPS New England


Home

Chapter Technical Meeting
Tuesday March 31st  2009

"The Geometric Nature of Surface Roughness and Losses with the Skin Effect"


Christopher A. Brown, PhD, PE
Professor of Mechanical Engineering
Director, Surface Metrology Lab
Worcester Polytechnic Institute
Phone: 508 831-5627
brown@wpi.edu
http://www.me.wpi.edu/People/Brown/

Presentation

ABSTRACT: This talk is about surface roughness and how to measure and characterize it in the context of microwave transmission losses. Adhesion issues will also be considered briefly. The skin effect says that the amplitude of fields in a conductor decay with depth from the surface. The amount of decay is indicated by the skin depth. The skin depth decreases with increasing frequency in good conductors from millimeters at 1Hz to hundreds of nanometers at 1THz. The peak-to-valley roughness of ceramic substrates for microstrips can be micrometers or tenths of micrometers, the same order of magnitude as the skin depth, and maybe several times greater. This raises several interesting questions about the interaction of the high frequency fields with the roughness, and how to best characterize the geometry of the surface roughness.
Most of the work on surface roughness uses the arithmetic average roughness or the root mean square roughness for characterization. This talk examines the use of scale-sensitive fractal-based parameters for characterizing surface roughness in a more functional way. Most engineering surfaces are fractal-like so that the path-length on profiles increases as the scale of observation decreases. This leads to the problem of determining the appropriate scale for characterizing surface roughness, and its possible dependence on frequency.
Chris Brown has been on the WPI faculty since 1989. In 1983 he completed his doctoral work on machining at the University of Vermont. He spent four years in the Materials Department at the Swiss Federal Institute of Technology and two years at Atlas Copco's European research center. Chris has published over a hundred articles on surfaces and surface metrology and has a patent on a fractal method for characterizing surface textures. He also develops software for surface texture analysis. Brown is the vice chair of the US standards committee for surface texture, and director of WPI’s Surface Metrology Lab. He teaches courses on Axiomatic Design, Surface Metrology, Manufacturing, and the Technology of Alpine Skiing.